At Acorn Assembly, we specialize in providing PCB assembly solutions tailored for the Industrial Controls and Power Industry. From precision prototypes to scalable production, we deliver reliable solutions that power essential equipment in industries like automation, energy management, power distribution, and renewable energy systems.
35+ Years of Industry Experience
Turnaround Time as Fast as 10 Days
ISO-9001-2015 Certified
Fast and precise prototyping for your industrial control systems.
Tailored solutions for small-batch production in energy and automation.
From sourcing components to final assembly, we handle it all.
Efficient and consistent solutions for large-scale industrial production.
At Acorn Assembly, we understand that the Industrial Controls/Power Industry demands high reliability and precision. Our prototype assembly services are tailored to meet these critical needs. Whether you're developing a next-generation motor controller or an advanced energy management system, we transform your innovative designs into reality with unmatched accuracy and care.
Why Choose Our Prototype Assembly Services?
Tailored Solutions: Optimized for industrial applications requiring robust and durable components.
High-Quality Standards: Exceptional attention to detail at every stage of assembly.
Timely Delivery: Your deadlines are our priority.
Let us help you take your project from concept to reality with seamless prototype assembly services.
With decades of experience and a proven track record, Acorn Assembly has become a trusted partner for leading companies in the Industrial Controls/Power Industry. Here's why businesses rely on us:
We prioritize your success by maintaining open, transparent communication throughout the process. You'll always be informed about your order status, ensuring peace of mind.
We leverage cutting-edge equipment and experienced technicians to deliver assemblies that meet or exceed the rigorous requirements of industrial applications. From high-power motor drives to precision control systems, quality is always our top priority.
We bring in-depth knowledge of power systems, industrial automation, and renewable energy solutions, ensuring your PCB assemblies are designed to excel in demanding environments.
Our production assembly services are tailored to meet the unique challenges of the Industrial Controls/Power Industry. Whether you need small-batch runs for specialized equipment or large-scale production for power systems, our skilled team ensures your assemblies are efficient, consistent, and reliable.
What Sets Our Production Assembly Apart?
Scalable Solutions: Designed to handle projects of any size, from niche controllers to large-scale power modules.
Durability and Precision: Assemblies built to withstand harsh industrial environments.
Streamlined Efficiency: Delivering on time, every time, without compromising on excellence.
Partner with Acorn Assembly to keep your production process running smoothly and your customers satisfied.
Advanced control systems for optimized manufacturing.
PCB assemblies for energy monitoring and distribution systems.
Reliable solutions for solar, wind, and other sustainable energy sources.
Precision assemblies for transformers, inverters, and power grids.
Scalable solutions for high-performance motor drives.
"5 Stars!"
"Acorn Assembly has been a big part of our success; they have consistently built quality products for us for years. Their customer service is always quick with an answer. 5 Stars!"
- Azadeh, Rail Logic
"Unmatched Excellence"
"Acorn Assembly has been one of our greatest partners over 2024, they always achieve whatever they commit to do, and excel at manufacturing and quality. Having some of our more complex boards being built over here, is giving me confidence to continue strengthening our partnership over 2025 and beyond."
- Eliseo, MacroFab
To provide a quote for a PCB Assembly project, we typically need the following information: Gerber files for the PCB design, a Bill of Materials (BOM) with component details, assembly drawings, a pic-n-place file (Centroid if available), and any special requirements or instructions you might have for your assembly.
Yes, we absolutely can. We are fully equipped to manage the RoHS (Restriction of Hazardous Substances) compliant PCB assembly process. This means we ensure that the assembly process and all components used comply with the regulations set out by RoHS, which limits the use of specific hazardous materials in electronic equipment.
We understand the importance of environmental responsibility in electronics manufacturing and are committed to meeting the highest safety and sustainability standards. Therefore, we can confidently offer our customers RoHS-compliant PCB assembly services without compromising on quality or performance. If you have specific requirements or need further information regarding our RoHS-compliant processes, please do not hesitate to get in touch with us.
We take great pride in the various certifications and memberships that affirm our commitment to delivering high-quality, reliable PCB assembly services. Our company is:
• ISO 9001:2015 certified, indicating our dedication to quality management and continuous improvement.
• ITAR registered, showcasing our ability to handle projects related to defense and military applications.
• UL Registered, verifying our products’ safety and compliance with established industry standards.
• IPC member, applying standards that increase our quality of assembly, as well as keeping up with the best practices in the electronics industry.
• RoHS-compliant, underscoring our commitment to environmental responsibility and the reduction of hazardous substances when our customers require that compliance.
We strive to maintain these qualifications to provide the highest level of service to our customers, ensuring peace of mind with every project.
The quality control process typically involves visual inspection, Automated Optical Inspection (AOI), and X-ray inspection. In addition, you can request, and we can provide additional post-assembly testing, including Flying Probe Testing, In-Circuit Test (ICT), or Functional Circuit Test (FCT), depending on the complexity of the boards and your requirements.
Yes, we are proud to offer comprehensive turnkey PCB assembly services. This means we handle the entire process from start to finish, allowing you to place a single order and receive fully assembled boards. Our turnkey service includes PCB fabrication, component procurement, assembly, quality control, and testing.
Absolutely, we accommodate that scenario. We understand that our customers sometimes have specific, potentially hard-to-source electronic components or pre-manufactured boards that they wish to use. We are fully prepared to integrate these into the assembly process. Our objective is to offer maximum flexibility to meet your unique needs and ensure the final product aligns with your expectations. Please ensure to communicate this requirement at the project’s outset so we can best accommodate your needs.
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